I wouldn't mind betting that, either your anti-D reagent has changed, or the technology used has changed, or both.
The monoclonal anti-D reagents are blended so that certain epitopes of the D antigen are detected, and some are not. These blends may change over time, even from the same supplier, but, if you have changed supplier, you may have a different blend altogether.
Then the technology could have changed from tube (or whatever) to, perhaps, CAT - there are different sensitivities with each technology.
Has the woman got the R2 haplotype? By that, I mean is she an R2r with a weak D? The reason I ask this is because Weak D Type 2, which is associated with the R2 haplotype can be expressed really, really weakly sometimes, and this may explain why the woman has been classified as D Negative in the past.
Just a bit of Sunday afternoon musing on my part!